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Full Spectrum
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Our full spectrum manufacturing support and services for
engineered materials from fixed ceramics (alumina and zirconia
oxides), glass, silicon nitrate, graphite and composite materials
to precious stones, provide optimum benefit to our clients
in the medical and space sciences and oil, gas and nuclear
industries.
We will introduce you to new precision machining opportunities
that can potentially overcome your manufacturing difficulties.
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Heater
This developmental project consists of manufacturing a complex
assembly heater out of various materials.
The primary component was manufactured from a fired billet of Alumina
Oxide (Al2O3-96 percent). The other components were manufactured
from Kovar, and Molybdenum with similar thermal expansion coefficients
to Al2O3.
 Using
space age adhesives designed specifically to meet the assembly requirements
the parts were bonded together.
In collaboration with one of our trusted associates the thick film
heater was laid down and fired onto the ceramic Al2O3. The result,
a heater that comes up to an operating temperature in 1/5 of the
time as compared to the standard technology capability.
This project is a testament to EMMS’s resourcefulness and abilities.
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As a result of the EMMS’s proactive approach
to business
and its commitment to the advancement of the machining industry,
with this new technology on hand, the EMMS is revamping the
ceramics industry by the hour.
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 Collar
The EMMS is skilled at working with complicated jobs and
prides itself on its high accuracy capabilities and short
lead-time to market manufacturing abilities
A design that required a total of three components to be
prototype-manufactured. The part design was made from a solid
billet of A1203 - 96 percent, and was able to be delivered
with a time to market of four weeks.
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DMS35 Accuracy Test
Case Study
Assessment of attainable accuracies of the ultrasonic
equipment
Alumina Oxide
Al2O3 - 99.5% 38mm ×
25 mm thick
50.8 OD × 25.4 mm thick
14 mm ID’S 4 pcs
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Machine Capability Results:
Perpendicularity over the 25.4mm length of the bores =
0.001mm
Positional on Diameter = 0.010mm
Linear Positional Accuracy = +/-0.004mm
Interpolation of Bore Diameters maximum size deviation = 0.003mm
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For more information, contact Anthony Pinder, Section
Manager, EMMS
Phone: (705) 735-1850 ext. 222, (705) 791-6045 Fax: (705) 735-1490
email us
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Download a PDF copy of our
presentation
With the new ultrasonic technology on hand, the EMMS
is revamping the ceramics industry by the hour.
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